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Drill Powered Bike

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Skills Used

  • Design Basis

  • MATLAB

  • Solidworks

  • Engineering Drawing

  • Material Selection

  • Fabrication​​​​

    • Bandsaw​

    • MIG Weld

    • Mill

    • Lathe

    • Sandblasting

  • Integration & Test

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Project Description

The challenge of designing and manufacturing a vehicle that is powered by a drill came from my Component Design class. In a team of 6, our team designed a vehicle we thought would put us in an advantage for the maneuverability challenge. The vehicle took form as a tricycle with the capability of the rear wheels assisting in the turn to allow a larger turn radius. With all things said and done, the project was quite a success as we had a real project that worked along with taking home 1st place in the maneuverability challenge!

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Vehicle Requirements:

  • Vehicle propulsion system shall only be a Makita hand drill

  • Vehicle height shall be less than 30 inches to go under tunnel obstacle

  • Team budget shall not exceed a total cost of $200

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Personal Contributions:

  • Test Engineer for the team

    • Developed MATLAB code to determine the overall size of the vehicle while maintaining ​obstacle challenge requirements

    • Developed MATLAB code to determine expected castor loads

  • Design work

    • Designed the model and produced engineering drawings for the drive train assembly​

    • Modified McMASATER-CARR sprocket design and produced engineering drawing to meet project needs 

    • Assembled rear frame components

  • Fabrication

    • Used Bandsaw to cut bike's main frame

    • Used Lathe to reduce sprocket's thickness

    • Used Mill to produce a threaded through hole for sprocket

    • MIG Welded bike's main frame together

  • Integration

    • Integrated and tested functionality of all components​

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Lessons Learned

  • Consider all modes of failure when adding in every new component or assembly

  • More time spent in the design and analysis phase means less time spent in the machine shop fabricating new solutions

  • Awareness of everyone's time budget 

  • Effective communication is vital for a project to be successful 

Attachments

Cell: (970) 270-2679

  • linkedin

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